Machine Automation Controller Market - Global Industry Analysis and Forecast (2023-2029) Trends, Statistics, Dynamics, Segmentation by Controller Type, Form Factor, Industry and Region

  • Global Machine Automation Controller Market was valued nearly USD 36.98 Bn. in 2023. Global Machine Automation Controller Market size is estimated to grow at a CAGR of 4.11 % and is expected to reach at USD 49.02 Bn. by 2029.

  • Format : PDF | Report ID : SMR_285

Machine Automation Controller Market Overview & Dynamics:

Machine automation controllers are used in the manufacturing industry to control automation processes through a graphical user interface. The main applications of a machine automation controller are temperature control and machine control. It provides industrial automation with high processing speeds, reliability, maintainability, and safety.

 

Machine Automation Controller Market

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The growing focus on lowering total operational costs, the rising need to improve productivity in the process industry, and the growing trend of deploying robots in the manufacturing sector are all driving demand for the Global Machine Automation Controller market. The explosive increase of consumer electronic goods around the world is propelling the semiconductor sector forward, boosting demand for machine automation controllers. Manufacturers are primarily focusing on advanced technical development to meet the changing demand of end-users, given the rapid expansion in industrial automation and the arrival of Internet of Things (IoT) based goods and solutions.

 

Continuous innovation will open up new business potential, attracting a huge number of customers to the machine automation controller. The expanding digitization and Industry 4.0 are encouraging the adoption of automated processes across a variety of industries, including the automotive and manufacturing industries, which will propel the machine automation controller market forward. However, the high level of safety associated with the use of machine automation controllers, as well as the high maintenance costs, would restrain market expansion throughout the forecast period.

 

Machine Automation Controller Market Segmentation:

By Form Factor, the IP65 segment held the largest machine automation controller market share of xx% in 2020 and is projected to grow at the highest CAGR of 5.78% to reach US$ xx Bn. by 2027. This growth is attributed to the growing demand for IP65 rated machine automation controllers across many industries. These controllers are often used in an industrial environment where the automated system is in regular contact with liquid, dust, and solid objects. The IP65 valued automation controller protects beside dust and low-pressure jets of liquid from all directions.

 

Based on Controller Type, Distributed Control System (DCS) is expected to account for the largest xx% share in the machine automation controller market by 2027 thanks to the growing demand of the DCS at the global level driven by its ability to manage difficult automation processes in the large production plants. End-users will be compelled to choose a distributed control system as the demand for centralized control systems grows, which will raise market demand. The Distributed Control System (DCS) is a computerized system with a supervisory level of control that oversees many subsystems. Furthermore, DCS aids in the improvement of operational effectiveness, the optimization of plant-level maintenance, and the enhancement of safety and reliability. All of DCS's unique features are propelling it forward in the market.

 

Machine Automation Controller Market Geographical Insight:

Regional analysis is another highly comprehensive part of the research and analysis study of the global market for Machine Automation Controller presented in the report. North America region holds the largest 30.5% share of the machine automation controller market across the world followed by APAC and Europe. This growth is driven by growing demand for energy and fossil fuels to meet the industrial power requirement, the increasing use of robots in manufacturing units in various industries like automotive, food and beverage, and rapid adoption of digitalization by various businesses due to technological advancement.

 

In the oil and gas industry, machine automation controllers are used to remotely manage practically any type of production process (upstream, midstream, and downstream). It gathers data at remote oil and gas locations, decreases personnel trips, and leads to route and dispatch optimization, ultimately improving the quality and safety of facility operations. As a result, it caters to a wide range of requirements in oil and gas plants, including wellheads and well pads, pipelines, terminal and storage facilities, remote monitoring, and refinery equipment controls.

 

Industry Developments:

 

The research study includes the profiles of leading companies operating in the global machine automation controller market. Such as,

 

  • Omron Corporation will release its Sysmac Studio 3D Simulation Software for automated and industrial firms in April 2020. Sysmac Studio 3D can integrate and validate robot and peripheral device movement, allowing for a flexible and precise reaction to product diversification and demand fluctuations at manufacturing sites. Simulations are run using emulation in Sysmac Studio.

 

  • Schneider Electric introduced the new Modicon M262 controller for logic and motion applications in India in January 2020. It provides scalable, reliable machine integration into the Internet 4.0 environment, including machine to device, machine to human, machine to machine, machine to plant, and machine to directly cloud. Through two independent Ethernet connections, it has incorporated cybersecurity features and encryption protocols to allow direct cloud connectivity and digital services.

 

  • April 2020 - Siemens AG has been selected to supply three 33-megawatt (MW) SGT-700B industrial gas turbines to Ascend Performance Materials' nylon intermediate and specialty chemicals facility in Alabama as part of a Long-Term Program (LTP). Ascend Performance Materials will be able to retire assets that now produce process steam for the facility as a result of this project. Ascend's decision to switch to gas turbines for steam generation is part of the company's long-term sustainability strategy to reduce its environmental impact while developing its core operations.

 

The objective of the report is to present a comprehensive analysis of the Machine Automation Controller Market to the stakeholders in the industry. The report provides trends that are most dominant in the Machine Automation Controller Market and how these trends will influence new business investments and market development throughout the forecast period. The report also aids in the comprehension of the market dynamics and competitive structure of the market by analyzing market leaders, market followers, and regional players.

 

The qualitative and quantitative data provided in the Machine Automation Controller Market report is to help understand which market segments, regions are expected to grow at higher rates, factors affecting the market, and key opportunity areas, which will drive the industry and market growth through the forecast period. The report also includes the competitive landscape of key players in the industry along with their recent developments in the Machine Automation Controller Market. The report studies factors such as company size, market share, market growth, revenue, production volume, and profits of the key players in the market.

 

The report provides Porter's Five Force Model, which helps in designing the business strategies in the market. The report helps in identifying how many rivals are existing, who they are, and how their product quality is in the Market. The report also analyses if the Machine Automation Controller Market is easy for a new player to gain a foothold in the market, do they enter or exit the market regularly if the market is dominated by a few players, etc.

 

The report also includes a PESTEL Analysis, which aids in the development of company strategies. Political variables help in figuring out how much a government can influence the Market. Economic variables aid in the analysis of economic performance drivers that have an impact on the Market. Understanding the impact of the surrounding environment and the influence of environmental concerns on the Machine Automation Controller Market is aided by legal factors.

 

Machine Automation Controller Market Scope:

Machine Automation Controller Market

Market Size in 2022

USD 36.98 Bn.

Market Size in 2029

USD 49.02 Bn.

CAGR (2023-2029)

4.11 %

Historic Data

2017-2021

Base Year

2022

Forecast Period

2023-2029

Segment Scope

By Controller Type

  • Distributed Control System (DCS)
  • Programmable Logic Controller (PLC)
  • Industrial PC (IPC)

By Industry

  • Food and Beverages
  • Automotive
  • Packaging
  • Cosmetics
  • Pharmaceutical
  • Media and Telecommunications
  • Aerospace
  • Others

By Form Factor

  • IP65
  • IP20
  • Others (IP40, IP67, and IP69K)

Regional Scope

North America- United States, Canada, and Mexico

Europe – UK, France, Germany, Italy, Spain, Sweden, Austria, and Rest of Europe

Asia Pacific – China, India, Japan, South Korea, Australia, ASEAN, Rest of APAC

Middle East and Africa - South Africa, GCC, Egypt, Nigeria, Rest of the Middle East and Africa

South America – Brazil, Argentina, Rest of South America

 

Machine Automation Controller Market Major Players:

  • Schneider Electric
  • Yokogawa
  • Advantech
  • ABB
  • Emerson
  • Siemens
  • Delta Electronics
  • Honeywell
  • Mitsubishi Electric
  • Omron
  • Rockwell Automation
  • Robert Bosch
  • Beckhoff Automation
  • Kollmorgen
  • Kontron
  • Acs India
  • Hollysys Automation
  • Iei Integration
  • Logic Supply
  • Iei Integration


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Frequently Asked Questions

Total CAGR expected to be recorded for the Machine Automation Controller Market during 2023-2029 is 4.11%

1.    Machine Automation Controller Market Introduction
1.1.    Study Assumption and Market Definition
1.2.    Scope of the Study
1.3.    Executive Summary

2.    Global Machine Automation Controller Market: Competitive Landscape
2.1.    SMR Competition Matrix
2.2.    Competitive Landscape
2.3.    Key Players Benchmarking
2.3.1.    Company Name
2.3.2.    Product Segment
2.3.3.    End-user Segment
2.3.4.    Revenue (2022)
2.3.5.    Company Locations

2.4.    Market Structure
2.4.1.    Market Leaders 
2.4.2.    Market Followers
2.4.3.    Emerging Players

2.5.    Mergers and Acquisitions Details

3.    Machine Automation Controller Market: Dynamics
3.1.    Machine Automation Controller Market Trends by Region
3.1.1.    North America
3.1.2.    Europe 
3.1.3.    Asia Pacific 
3.1.4.    Middle East and Africa
3.1.5.    South America

3.2.    Machine Automation Controller Market Dynamics 
3.2.1.    Machine Automation Controller Market Drivers
3.2.2.    Machine Automation Controller Market Restraints 
3.2.3.    Machine Automation Controller Market Opportunities
3.2.4.    Machine Automation Controller Market Challenges

3.3.    PORTER’s Five Forces Analysis
3.4.    PESTLE Analysis
3.5.    Technological Roadmap
3.6.    Value Chain Analysis and Supply Chain Analysis
3.7.    Regulatory Landscape 

4.    Machine Automation Controller Market: Global Market Size and Forecast by Segmentation (by Value in USD Mn and Volume in Units) (2022-2029)
4.1.    Machine Automation Controller Market Size and Forecast, by Controller Type (2022-2029)
4.1.1.    Distributed Control System (DCS)
4.1.2.    Programmable Logic Controller (PLC)
4.1.3.    Industrial PC (IPC)

4.2.    Machine Automation Controller Market Size and Forecast, by Industry (2022-2029)
4.2.1.    Food and Beverages
4.2.2.    Automotive
4.2.3.    Packaging
4.2.4.    Cosmetics
4.2.5.    Pharmaceutical
4.2.6.    Media and Telecommunications
4.2.7.    Aerospace
4.2.8.    Others

4.3.    Machine Automation Controller Market Size and Forecast, by Form Factor (2022-2029)
4.3.1.    IP65
4.3.2.    IP20
4.3.3.    Others (IP40, IP67, and IP69K)

4.4.    Machine Automation Controller Market Size and Forecast, by Region (2022-2029)
4.4.1.    North America
4.4.2.    Europe
4.4.3.    Asia Pacific 
4.4.4.    Middle East and Africa 
4.4.5.    South America

5.    North America Machine Automation Controller Market Size and Forecast by Segmentation (by Value in USD Mn and Volume in Units) (2022-2029)
5.1.    North America Machine Automation Controller Market Size and Forecast, by Controller Type (2022-2029)
5.1.1.    Distributed Control System (DCS)
5.1.2.    Programmable Logic Controller (PLC)
5.1.3.    Industrial PC (IPC)

5.2.    North America Machine Automation Controller Market Size and Forecast, by Industry (2022-2029)
5.2.1.    Food and Beverages
5.2.2.    Automotive
5.2.3.    Packaging
5.2.4.    Cosmetics
5.2.5.    Pharmaceutical
5.2.6.    Media and Telecommunications
5.2.7.    Aerospace
5.2.8.    Others

5.3.    North America Machine Automation Controller Market Size and Forecast, by Form Factor (2022-2029)
5.3.1.    IP65
5.3.2.    IP20
5.3.3.    Others (IP40, IP67, and IP69K)

5.4.    North America Machine Automation Controller Market Size and Forecast, by Country (2022-2029)
5.4.1.    United States
5.4.2.    Canada
5.4.3.    Mexico 

6.    Europe Machine Automation Controller Market Size and Forecast by Segmentation (by Value in USD Mn and Volume in Units) (2022-2029)
6.1.    Europe Machine Automation Controller Market Size and Forecast, by Controller Type (2022-2029)
6.2.    Europe Machine Automation Controller Market Size and Forecast, by Industry (2022-2029)
6.3.    Europe Machine Automation Controller Market Size and Forecast, by Form Factor (2022-2029)
6.4.    Europe Machine Automation Controller Market Size and Forecast, by Country (2022-2029)
6.4.1.    United Kingdom
6.4.2.    France
6.4.3.    Germany
6.4.4.    Italy
6.4.5.    Spain
6.4.6.    Sweden
6.4.7.    Austria
6.4.8.    Rest of Europe

7.    Asia Pacific Machine Automation Controller Market Size and Forecast by Segmentation (by Value in USD Mn and Volume in Units) (2022-2029)
7.1.    Asia Pacific Machine Automation Controller Market Size and Forecast, by Controller Type (2022-2029)
7.2.    Asia Pacific Machine Automation Controller Market Size and Forecast, by Industry (2022-2029)
7.3.    Asia Pacific Machine Automation Controller Market Size and Forecast, by Form Factor (2022-2029)
7.4.    Asia Pacific Machine Automation Controller Market Size and Forecast, by Country (2022-2029)
7.4.1.    China
7.4.2.    S Korea
7.4.3.    Japan
7.4.4.    India
7.4.5.    Australia
7.4.6.    Indonesia
7.4.7.    Malaysia
7.4.8.    Vietnam
7.4.9.    Taiwan
7.4.10.    Rest of Asia Pacific

8.    Middle East and Africa Machine Automation Controller Market Size and Forecast by Segmentation (by Value in USD Mn and Volume in Units) (2022-2029)
8.1.    Middle East and Africa Machine Automation Controller Market Size and Forecast, by Controller Type (2022-2029)
8.2.    Middle East and Africa Machine Automation Controller Market Size and Forecast, by Industry (2022-2029)
8.3.    Middle East and Africa Machine Automation Controller Market Size and Forecast, by Form Factor (2022-2029)
8.4.    Middle East and Africa Machine Automation Controller Market Size and Forecast, by Country (2022-2029)
8.4.1.    South Africa
8.4.2.    GCC
8.4.3.    Nigeria
8.4.4.    Rest of ME&A

9.    South America Machine Automation Controller Market Size and Forecast by Segmentation (by Value in USD Mn and Volume in Units) (2022-2029)
9.1.    South America Machine Automation Controller Market Size and Forecast, by Controller Type (2022-2029)
9.2.    South America Machine Automation Controller Market Size and Forecast, by Industry (2022-2029)
9.3.    South America Machine Automation Controller Market Size and Forecast, by Form Factor (2022-2029)
9.4.    South America Machine Automation Controller Market Size and Forecast, by Country (2022-2029)
9.4.1.    Brazil
9.4.2.    Argentina
9.4.3.    Rest Of South America

10.    Company Profile: Key Players
10.1.    Schneider Electric
10.1.1.    Company Overview
10.1.2.    Business Portfolio
10.1.3.    Financial Overview
10.1.4.    SWOT Analysis
10.1.5.    Strategic Analysis
10.1.6.    Recent Developments

10.2.    Yokogawa
10.3.    Advantech
10.4.    ABB
10.5.    Emerson
10.6.    Siemens
10.7.    Delta Electronics
10.8.    Honeywell
10.9.    Mitsubishi Electric
10.10.    Omron
10.11.    Rockwell Automation
10.12.    Robert Bosch
10.13.    Beckhoff Automation
10.14.    Kollmorgen
10.15.    Kontron
10.16.    Acs India
10.17.    Hollysys Automation
10.18.    Iei Integration
10.19.    Logic Supply
10.20.    Iei Integration

11.    Key Findings 

12.    Industry Recommendations

13.    Machine Automation Controller Market: Research Methodology

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