Pneumatic Conveying Systems Market: Global Industry Analysis and Forecast (2024-2030) by Technology, Conveying Type, End User and Region

Pneumatic Conveying Systems Market Overview

Pneumatic conveying systems are a method of transporting bulk materials using gas flow through closed tubes, usually air or other gases, to efficiently move powders, granules, or pellets in various industrial applications.

 

The pneumatic conveying systems market refers to a global industry that involves the manufacture, sale, and installation of systems that transport bulk materials using gas or air flow through pipelines, serving various industries such as food processing, pharmaceuticals, chemicals, and mining.

 

In 2023, the global pneumatic conveying systems market was characterized by regional preferences and significant technological superiority. The most popular category was vacuum pressure transfer because it is adaptable and efficient in handling various materials with a low risk of contamination. This technology has been widely used in industries such as pharmaceuticals and food, where meeting strict regulatory requirements and maintaining product purity are important.

 

Vacuum pressure conveying systems dominated the global pneumatic conveying systems market, which is widely used in food processing and pharmaceutical industries, highlighting its important role in ensuring product safety and regulatory compliance. This technology protects product integrity by facilitating the transfer of sensitive goods such as food components and pharmaceutical ingredients (APIs) without exposure to external contaminants.

 

Asia-Pacific dominated the global pneumatic conveying systems market at the regional level due to rapid industrialization and large-scale manufacturing. Especially in sectors like chemicals, cement and food processing, countries like China, India and Japan have played a crucial role in the growth of the market. For example, China's investment in industry and infrastructure has increased the need for efficient material handling solutions, which has boosted the use of pneumatic conveying systems.

 

Overall, the Pneumatic Conveying Systems market in 2023 has been influenced by technological advancements and regional growth patterns, vacuum pressure conveying is a pioneer in meeting industry-specific efficiency, cleanliness and regulatory compliance requirements.

 

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Pneumatic Conveying Systems Market Trends                                            

The Crucial Role of Pneumatic Conveying Systems in Ensuring Regulatory Compliance and Product Safety in the Food and Pharmaceutical Industries

Due to the urgent demand for cleanliness and product safety, the food and pharmaceutical industry has grown strongly in the global pneumatic conveying systems market. Pneumatic conveying systems gained popularity in these industries because they can handle sensitive products such as powders, granules, and capsules without contaminating them. This is important because it maintains the integrity of the product and helps meet strict regulations.

 

For example, food companies use pneumatic conveying systems to handle ingredients such as wheat, sugar, spices, and dairy products to keep those products clean during preparation. This is particularly important in environments where cross-contamination can cause food safety issues and product recalls. The quality and purity of ready-to-eat food is protected by the closed tubes of pneumatic conveying systems, which protect them from external contamination which in turn gives rise to pneumatic conveying systems market growth.

 

• In 2022, The U.S. Food and Drug Administration (FDA) has enforced stringent regulations regarding food safety, which has led many food manufacturers to adopt pneumatic conveying systems. The FDA's focus on minimizing indirect contaminants has driven the demand for such systems, as they provide sealed environments that mitigate cross-contamination risk

 

Pneumatic conveying systems also provide the pharmaceutical industry with a sterile and controlled environment where accurate handling of excipients and active pharmaceutical ingredients (API) is critical. Pharmaceutical manufacturers use these devices to move sensitive products within their buildings while maintaining strict hygiene standards and reducing the possibility of particle contamination which boosts the global pneumatic conveying systems market.

 

• In 2022, several pharmaceutical companies in Asia, particularly in India and China, expanded their facilities for the production of biosimilars. These facilities implemented advanced pneumatic conveying systems to transport sensitive materials like APIs and excipients. The increasing demand for biosimilars, driven by rising healthcare needs, has prompted manufacturers to invest in such technologies to ensure compliance with regulatory standards within the global pneumatic conveying systems market.

 

Good Manufacturing Practice (GMP) Compliance and clean-in-place (CIP) System Integration are two examples of ongoing system design developments that are reflected in the trend toward increased use of pneumatic conveying systems in these systems. industries in 2023. In addition to improving operational efficiency, this development promotes overall product quality within the pneumatic conveying systems market.

 

During the forecast period of the global pneumatic conveying systems market, the need for pneumatic conveying systems is expected to grow as global production of food and medicine continues to grow due to population growth and growing health awareness. As a result, manufacturers are expected to continue to fund the development of the latest technologies that enable safe and efficient material handling and maintain the upward trend in the pneumatic conveying systems market.

 

 

Pneumatic Conveying Systems Market Dynamics

The Growing Importance of Pneumatic Conveying Systems in the Food and Beverage Industry for Clean and Efficient Material Handling

Pneumatic conveying systems have become more popular in the food and beverage industry giving rise to the growth of the global pneumatic conveying systems market due to increased demands for clean and efficient material handling solutions. These methods were necessary to meet food safety and quality standards for the transportation of a variety of foodstuffs, including grains, powders, and spices.

 

For example, Pneumatic conveying systems are used in wheat milling equipment to move flour from the flour mill to the packaging stages, which ensures smooth and clean handling. The systems met the strict safety standards set by the FDA and other international regulatory agencies within the pneumatic conveying systems market due to the sealed tube and hygienic features that protected users from external contamination.

 

Similarly, beverage production used pneumatic conveying systems to handle materials such as flavoring powders and sugar. These techniques allowed a smooth transition between processing steps while maintaining the composition and purity of the final product. In the beverage industry, pneumatic conveying systems have enabled high performance and operational efficiency by reducing manual handling and reducing the risk of cross-contamination boosting the pneumatic conveying systems market.

 

The reliance of the food and beverage industry on pneumatic conveying systems in 2023 generally demonstrates how important these systems are for transporting safe, sanitary and legal materials that meet the regulatory compliance and quality assurance needs of the industry.

 

Challenges in Enhancing Energy Efficiency and Sustainability in Pneumatic Conveying Systems

For manufacturers globally, managing energy costs and improving the efficiency of pneumatic conveying systems are major concerns of the global pneumatic conveying systems market. At the same time, industries are under increasing pressure to reduce their carbon footprint and operating costs due to unpredictable fluctuations in energy prices. and reinforcing environmental laws.

 

Pneumatic conveying systems must take care of several important issues to achieve energy efficiency to reduce energy consumption, it is necessary to optimize the operation and design of the system. This requires selecting appropriate fans, maximizing pipe diameters to minimize pressure losses, and implementing effective airflow and pressure controls.

 

For example, improving pneumatic conveying systems to improve energy efficiency can lead to significant savings and environmental benefits in industries such as cement production, where these systems are widely used to deliver goods such as fly ash, limestone, and cement. Companies in the Pneumatic Conveying Systems Market are increasingly investing in technologies such as variable frequency drives (VFD) for pumps and fans. These devices reduce overall energy consumption by adjusting energy consumption according to demand.

 

The improvements in automation and sensor technology have enabled real-time monitoring of system performance, allowing users to spot inefficiencies and proactively optimize energy use within the Pneumatic Conveying Systems Market.

 

Pneumatic Conveying Systems Market Segment Analysis

Based on Technology, according to SMR analysis, in 2023, the vacuum pressure segment is held largest market share in 2023. Several factors contribute to this dominance. Vacuum material handling systems are highly adaptable and efficient for moving a variety of materials, including pellets, granules and powders. They are particularly popular in industries where it is important to maintain product purity and prevent contamination, such as chemicals, food, and pharmaceuticals. These are the three areas where vacuum transport systems used: closed transport; smaller dust emissions; and careful handling of delicate products.

In 2023, the vacuum pressure conveying of the pneumatic conveying systems market was widely used in pharmaceutical manufacturing plants to move powders and active pharmaceutical ingredients (API) without exposure to external contaminants. Similarly, vacuum pressure conveying systems are widely used in the food industry to handle materials such as flour, sugar, and spices, where it is important to maintain hygiene and avoid cross-contamination.

 

• In 2023, pharmaceutical manufacturing plants increasingly adopted vacuum pressure conveying systems to transport powders and active pharmaceutical ingredients (API). These systems are crucial for maintaining product purity and preventing contamination. For example, companies like Simmatic have developed vacuum conveying systems specifically designed for the pharmaceutical sector, ensuring safe and hygienic transport of sensitive materials.

 

Positive pressure conveying systems are expected to grow at the fastest rate during forecast period of the pneumatic conveying systems market. Positive pressure systems are useful in dense phase transfer applications because they can transfer materials at higher pressures and shorter distances. Positive pressure transfer systems are useful in industries such as plastics, cement and mining because they can handle abrasive materials and use less energy.

 

• In 2023, the mining industry also recognized the benefits of positive pressure conveying systems. These systems facilitate the transport of abrasive materials, such as ore and minerals, while using less energy compared to traditional methods. Companies are investing in advanced positive pressure technologies to enhance operational efficiency and reduce costs.

 

Based on Conveying Type, according to SMR analysis, the Dilute Phase dominated the Global Pneumatic Conveying Systems Market in 2023 due to its superiority such as its widespread use in many industries and efficient processing of various materials. Dilute phase transport is an effective method for transporting fine powders and granular materials over long distances because it transports the materials in suspension with a high-velocity airflow. Dilute phase transfer systems are widely used in the food, polymer, and chemical industries. Dilute phase transport systems are used, for example, in the plastics industry to move plastic granules from storage to processing equipment, where degradation and dust generation are the least. In the food industry, these systems play a vital role in the transportation of materials such as flour, sugar, and spices, where product quality and sanitation are important.

 

Dense phase pneumatic conveying systems increases significantly after dilute phase transport. Dense phase transport reduces particle friction and fragmentation by moving materials at higher pressures and slower speeds than a dilute phase. This approach is recommended for handling sensitive goods, abrasive materials or conditions where reduced material separation is required.

 

Dense-phase conveying systems are used in the mining, cement, and smelting industries to move commodities such as metal particles, coal, and cement. Dense-phase transport is becoming increasingly popular because it can handle complex materials more delicately and efficiently than dilute-phase systems, reducing maintenance costs and improving overall reliability.

 

Pneumatic Conveying Systems Market Regional Insights

According to SMR analysis, Asia Pacific Pneumatic Conveying Systems Market dominate the global pneumatic conveying systems market in 2023.Owing to rapid industrialization and a large manufacturing base, the Asia Pacific region is the global leader in sales of pneumatic conveying systems. With emerging industries such as food processing, pharmaceuticals, chemicals and cement, countries such as China, India, Japan and South Korea are important for this expansion. Pneumatic conveying systems are one example of how China's massive investment in manufacturing and infrastructure has increased the demand for efficient material handling solutions. But in sectors like mining and power generation, where these systems are used to efficiently transport goods over long distances, these systems have been widely adopted in India.

 

For instances,

• In 2023, a major cement manufacturer in India adopted pneumatic conveying systems to transport cement from production lines to packaging areas. This system improved operational efficiency by minimizing dust emissions and reducing manual handling, which is critical in maintaining safety and hygiene standards in the cement industry.
• In 2022, a leading pharmaceutical company in China implemented advanced pneumatic conveying systems to transport active pharmaceutical ingredients (APIs) within its manufacturing facility. This system allowed for the efficient, contamination-free movement of sensitive materials, aligning with stringent regulatory requirements and enhancing production efficiency.
• In 2021, a Japanese food processing company upgraded its ingredient handling system by integrating pneumatic conveying technology to transport flour and sugar. This system ensured that the materials were conveyed in a closed environment, preventing contamination and maintaining product quality, which is essential in the food sector.

 

North American Pneumatic Conveying systems Market is expected as rapidly growing Pneumatic conveying Systems market during forecast period due to advances in industrial automation, stricter regulations and increased operational efficiency. Pneumatic conveying systems are becoming increasingly popular in the US and Canadian chemical, plastics, mineral processing and pharmaceutical industries. This is because they increase efficiency and reduce environmental impact. For example, pharmaceutical companies in North America invested in advanced transportation technologies to optimize production processes and maintain compliance with strict standards.

 

• In 2023, a chemical manufacturing facility in the United States invested in new pneumatic conveying systems to enhance its material handling processes. The systems improved the efficiency of transporting bulk chemicals while adhering to environmental regulations, thereby reducing the facility's overall carbon footprint.
• In 2022, a Canadian plastics manufacturer implemented a state-of-the-art pneumatic conveying system to transport plastic pellets from silos to processing machines. This system minimized dust generation and product degradation, significantly improving operational efficiency and product quality.
• In 2021, several pharmaceutical companies across North America began investing heavily in advanced pneumatic conveying technologies to optimize their production processes. These investments were aimed at enhancing compliance with strict FDA regulations while improving the efficiency of material handling in the production of medicines and vaccines.

 

Pneumatic Conveying Systems Market Competitive Landscape

The competitive landscape of the pneumatic conveying systems market is shaped by strategic M&A, collaborative alliances and notable technological developments. Prominent companies such as Dürr AG and Schenck Process are aggressively exploring mergers and acquisitions to increase their market share and adopt specialized technologies. Through these acquisitions, the companies hope to expand their product lines and provide more complete solutions to industries such as mining, food processing and pharmaceuticals. These organizations strengthen their strengths in automation, digitization and material use efficiency by purchasing smaller companies with specialized expertise.

 

• In 2023, Schenck Process announced a strategic acquisition of a smaller firm specializing in pneumatic conveying systems and bulk material handling solutions. This acquisition was intended to bolster Schenck's portfolio in the food and pharmaceutical industries, where precise material handling and compliance with hygiene standards are critical.
• In 2022, Durr AG acquired a specialized technology company focused on automation and digitization in material handling. This acquisition aimed to enhance Durr's capabilities in providing comprehensive pneumatic conveying systems solutions, particularly for the automotive and manufacturing sectors.

 

Innovations are being boosted by manufacturers of pneumatic conveying systems working together with technology providers. The partnerships focus on integrating state-of-the-art sensors, Internet of Things (IoT) solutions and predictive analytics to increase system performance and reliability. These partnerships enable the implementation of preventive maintenance plans, remote diagnostics and real-time monitoring, reducing downtime and increasing operational efficiency.

 

• In 2023, Spiroflow Systems collaborated with a leading sensor technology company to implement advanced monitoring systems in their pneumatic conveying solutions. This partnership aimed to improve the accuracy of material handling processes and ensure compliance with industry regulations.
• In 2021, VAC-U-MAX partnered with a technology provider to integrate IoT solutions into their pneumatic conveying systems. This collaboration focused on developing predictive maintenance capabilities, allowing users to monitor system performance in real time and reduce downtime.

 

Recent events emphasize the importance of technological progress and sustainability. Companies spend money on R&D to create environmentally friendly, energy efficient systems that comply with strict laws. Innovations include, for example, the use of lightweight materials, advanced control systems for precise material handling, and the use of clean technologies to reduce the carbon footprint.

 

• In 2022, Claudius Peters announced significant investments in R&D to develop environmentally friendly pneumatic conveying systems. This initiative aligns with global sustainability goals and stricter environmental regulations.
• In 2021, Coperion launched a new line of pneumatic conveying systems designed for the efficient handling of sensitive materials in the pharmaceutical and food industries. The development reflects the growing demand for robust processing solutions in industries with stringent handling requirements.

 

Pneumatic Conveying Systems Market Scope

Pneumatic Conveying Systems Market
Market Size in 2023	USD 13.30 Bn.
Market Size in 2030	USD 30.54 Bn.
CAGR (2024(2030)	5.76%
Historic Data	2018-2022
Base Year	2023
Forecast Period	2024-2030
Pneumatic Conveying Systems Market Segments	By Technology Positive Pressure Conveying Vacuum Pressure Conveying Combination Systems
	By Conveying Type Dilute Phase Dense Phase
	By End User Food Pharmaceuticals Ceramic Rubber and Plastic Cement Mining (minerals) Others
Regional Scope	North America (United States, Canada, and Mexico Europe – UK, France, Germany, Italy, Spain, Russia, Austria, and Rest of Europe Asia Pacific – China, India, Japan, South Korea, Australia, ASEAN, Rest of APAC Middle East and Africa (South Africa, GCC, Egypt, Nigeria, Rest of the Middle East and Africa South America – Brazil, Argentina, Rest of South America

 

Pneumatic Conveying Systems Market Key players

North America

1. Cyclonaire Corporation (Grand Island, Nebraska, U.S.A)
2. Dynamic Air Inc. (Minneapolis, Minnesota, U.S.A)
3. Flexicon Corporation (Bethlehem, Pennsylvania, U.S.A)
4. Nol-Tec Systems Inc. (Minneapolis, Minnesota, U.S.A)
5. VAC-U-MAX (Belleville, New Jersey, U.S.A)
6. Pneumatic Conveying, Inc. (Houston, Texas, U.S.A)
7. Hillenbrand Inc. (Batesville, Indiana, U.S.A)

Europe

1. Atlas Copco AB (Stockholm, Sweden)
2. Coperion GmbH (Stuttgart, Germany)
3. Flexicon Corporation (U.S. company with European operations)
4. Gericke AG (Zurich, Switzerland)
5. Nilfisk Group (Copenhagen, Denmark)
6. Schenck Process Holding GmbH (Darmstadt, Germany)
7. Piab Group (Taby, Sweden)
8. AZO GmbH + Co. KG (Osterburken, Germany)
9. TBMA (Zaltbommel, Netherlands)
10. K-Tron (U.S. company with European operations)

Asia Pacific

1. Dongyang P & F (Dongyang, South Korea)
2. Pneucon Technology (India)